Mectron is a leading provider of vision inspection machines designed for various industrial applications. Our machines are characterized by superior accuracy, speed, versatility, and a patented machine-learning algorithm.
These features, combined with seamless integration into production lines, real-time feedback capability, and zero-defect manufacturing, make Mectron's vision inspection solutions an ideal choice for various industries.
High-Speed 360-Degree Inspection
Mectron's Qualifier Q-series sets the standard for high-speed gauging and metallurgical inspection of various parts in different materials. The Q-series features a patented laser array that provides a 360-degree inspection of each piece, displays dimensions on a computer touch screen, and automatically inspects part features and measurements.
With 8 laser arrays and optional crack detection, a CCD vision system, and a digital eddy current, the Q-series offers unmatched accuracy and speed in parts inspection.
Patent-Pending Surface Qualifier 7500 (SQ-7500)
The SQ-7500 is a camera-based system that uses statistical learning to inspect cylindrical parts. Using statistical learning, it can obtain and analyze over 100 million data points per second and explore each data point in milliseconds. By capturing images of the part's surface at up to 1,000 images per second, each containing 98,850 data points, the SQ-7500 guarantees efficient and precise surface inspection.
With a modular design featuring up to three stations, including two camera stations and one eddy current station for crack detection, the SQ-7500 provides comprehensive inspection capabilities for a wide range of cylindrical parts.
Seamless Integration and Real-Time Feedback
Mectron's vision inspection machines seamlessly integrate into production lines, allowing real-time feedback to ensure zero-defect manufacturing. The machines work with USB flash drive or network. This data can then provide feedback to the manufacturing process, aiding in identifying and addressing any deviations from the part print.
By employing Mectron’s new statistical analysis software, the machines compare all parts to the known master parts, facilitating accurate and efficient defect detection based on a comparative test.
Versatile Eddy Current Inspection
Mectron's vision inspection machines feature versatile eddy current inspection capabilities, including a quick-connect differential probe and Mectron's advanced eddy current instrument. The system can detect cracks as small as .005” (0.12mm) and provides a user-friendly interface to control the eddy current’s visually displayed signal.
This allows the displayed signal to be easily manipulated to maximize the difference between cracked and suitable fasteners, ensuring accurate and efficient crack detection across various industrial applications.
Conclusion
Mectron's vision inspection machines offer unparalleled accuracy, speed, versatility, and real-time feedback capabilities, making them the ideal choice for industries seeking zero-defect manufacturing.
With advanced features such as high-speed 360-degree inspection, patent-pending surface inspection technology, seamless integration, and versatile eddy current inspection, Mectron's vision inspection machines are at the forefront of ensuring quality and precision in industrial manufacturing processes.